Battery Internal Resistance Tester

Battery Internal Resistance Tester

Internal Resistance Tester Factory

An internal resistance tester is a precision instrument used to measure the internal resistance of batteries. It plays a vital role in assessing battery health by identifying potential performance degradation or failure. The tester typically works by injecting AC or DC signals and measuring the voltage drop to calculate resistance.

Battery manufacturers, power system integrators, and QC engineers use internal resistance testers to determine if a battery is suitable for continued use or needs to be replaced. For purchasing managers, choosing a reliable factory ensures consistent quality, calibration accuracy, and after-sales support.

SAIMR is a dedicated internal resistance tester factory with over 10 years of experience, providing customized test solutions for lithium batteries, lead-acid batteries, EV packs, and industrial storage modules.

 

Battery Internal Resistance Tester

 

Internal Resistance Tester Models from SAIMR

SMR363 Series Internal Resistance Testers

Model Resistance Range Resolution Channels Interface Application Scenario Customizable
SMR363 0.1 μΩ – 3 kΩ 0.01% Single RS-232 / RS485 / Ethernet / U-disk General battery QC on production line Yes
SMR363-A 0.1 μΩ – 3 kΩ 0.01% Single RS-232 / RS485 / Ethernet / U-disk Higher voltage battery testing (up to 300 V) Yes
SMR363-B 0.1 μΩ – 3 kΩ 0.01% Single RS-232 / RS485 / Ethernet / U-disk EV & industrial battery systems (up to 800 V) Yes
SMR363-D 0.1 μΩ – 3 kΩ 0.01% Single RS-232 / RS485 / Ethernet / U-disk Energy storage or telecom batteries (up to 1000 V) Yes

 

SMR364 Series Internal Resistance Testers

Model Resistance Range Accuracy Channels Interface Application Scenario Customizable
SMR364 1 μΩ – 3.1 Ω ±1% Single USB, EXPORT terminal Field testing, portable on-site diagnostics Yes
SMR364-A 0.1 μΩ – 30 Ω ±0.5% Single USB, EXPORT terminal Portable testing for higher-voltage applications Yes
SMR364-B 0.1 μΩ – 30 Ω ±0.5% Single USB, EXPORT terminal Lab/industrial battery system testing up to 300 V Yes
SMR364-D 0.1 μΩ – 30 Ω ±0.5% Single USB, EXPORT terminal ESS or EV battery testing up to 1000 V Yes

 

 

Application Scenarios

Application Testing Purpose SAIMR Advantage
EV Battery Packs Evaluate internal resistance during cycles Fast test speed, automation-compatible
Energy Storage Systems Monitor aging in lithium modules Multi-channel, scalable setup
Telecom Backup Batteries Routine maintenance & safety checks High accuracy in compact form
Battery Manufacturing QC Incoming and final resistance checks Fixture customization, MES interface support

 

Custom Internal Resistance Testers

  • Test Range: Low-ohm (0.01mΩ) or high-resistance options
  • Channel Configuration: 1CH to 8CH or more
  • Fixture Design: High-current clips, battery trays, jigs
  • Software: MES integration, CSV export, PLC protocol
  • Communication: RS232 / USB / CAN / LAN / SCPI / MODBUS

 

Why Choose SAIMR as Your Internal Resistance Tester Factory?

  • Over 10 years of manufacturing experience
  • In-house production and calibration facilities
  • ISO9001 and CE certified
  • OEM/ODM customization available
  • Short lead time and stable global supply

 

How to Select the Right Model?

  • Resistance Range: Based on battery type and internal resistance
  • Resolution: R&D labs need high-precision (0.01mΩ)
  • Channels: Multi-channel for mass production, single-channel for lab
  • Interfaces: Choose automation-friendly options like LAN or SCPI
  • Portability: Handheld models for field testing, rack-type for QC labs

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