Hi-pot Tester

Hi-pot Tester

High Voltage Insulation Tester

High voltage insulation testers are specialized electrical instruments used to evaluate the insulation resistance and withstand voltage capacity of electrical equipment, cables, and components under high voltage conditions. For industrial buyers and electrical system engineers, these testers are critical tools for ensuring safety, equipment reliability, and compliance with international electrical standards.

Working Principle:
High voltage insulation testers apply a controlled high voltage (typically between 1kV and 100kV) across an insulating material and measure the leakage current. The measured insulation resistance indicates whether the insulation is intact or degraded. In withstand voltage mode, the tester checks whether the insulation can sustain a high voltage for a specified duration without breakdown.

 

Hi-pot Tester

 

Why Use a High Voltage Insulation Tester?

Benefits:

  • Ensures operational safety by identifying insulation breakdown risks
  • Prevents unplanned outages due to dielectric failure
  • Helps maintain compliance with IEC, GB, and other electrical safety standards
  • Supports preventive maintenance in high-voltage systems

Application Industries:

  • Electrical equipment manufacturing
  • Transformer and motor testing
  • Power utility and grid systems
  • Aerospace and defense electronics
  • High-voltage research laboratories

 

Product Models Overview

Saimr offers a range of programmable high voltage insulation testers designed for automated, precise, and repeatable testing. The models differ in output voltage range, accuracy, and control modes.

SMR990

Model AC Output Voltage DC Output Voltage Test Items Insulation Resistance Range   Display   Communication Interface
SMR990 50V – 5000V AC/DC Withstand Voltage   LED   RS232 / I/O Interface
SMR990A 10V – 5000V 10V – 6000V AC/DC Withstand Voltage   LED   RS232 / I/O Interface
SMR990B 10V – 5000V 10V – 6000V AC/DC Withstand Voltage, Insulation Resistance 100KΩ – 99GΩ   LED   RS232 / RS485 / I/O Interface

 

 

SMR991

Model AC Output Voltage DC Output Voltage Test Items Insulation Resistance Range   Display   Communication Interface
SMR991 0.1kV – 10kV DC Withstand Voltage, Insulation Resistance 100KΩ – 99GΩ   95mm x 20mm Monochrome LCD   PLC, RS232C
SMR991A 0.1kV – 10kV 0.1kV – 10kV AC/DC Withstand Voltage, Insulation Resistance, Leakage Test 100KΩ – 99GΩ   95mm x 20mm Monochrome LCD   PLC, RS232C

 

What Problems Can a High Voltage Insulation Tester Solve?

High voltage insulation testers from Saimr — including the SMR990 and SMR991 series — are designed to address common challenges in high-voltage electrical equipment testing:

  • Identify insulation breakdown before failure occurs

  • Ensure compliance with IEC, GB, UL testing standards

  • Improve test repeatability and accuracy

  • Reduce manual workload with programmable test functions (SMR991)

  • Store and recall multiple test settings for fast production switching

  • Detect dangerous arc discharge in real-time

  • Integrate easily into automated test systems via RS232/RS485/PLC

  • Adapt to both lab environments and production floors with model flexibility

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