High Voltage Wiring Harness Test SAIMR8000

Connector Wiring Harness Testing System SAIMR8000

Ship, aviation, aerospace, military, subway, high-speed rail, automobile, etc;
High-voltage cables, wiring harnesses, connectors, car charging guns;
Lithium battery PACK and other test fields.

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Connector Wiring Harness Testing System

SAIMR offers the Connector Wiring Harness Testing System, a high-precision, multifunctional testing solution designed for electrical cables, wiring harnesses, and connectors. Ideal for aerospace, aviation, automotive, railway, military, and high-end industrial applications, this system provides comprehensive testing for high-voltage cables, wiring harnesses, connectors, and lithium battery PACKs, ensuring product quality and electrical safety.

Application Areas of Connector Wiring Harness Testing System

Ships, Aerospace, Military Equipment: Ensures high reliability of critical wiring harnesses and connectors, reducing the risk of equipment failure.
Metro, High-Speed Rail, Electric Vehicles, and New Energy Vehicles: Tests high-voltage cables, charging guns, and complex wiring harnesses, reducing rework and improving production efficiency.
High-Voltage Cables and Lithium Battery PACKs: Conducts insulation, resistance, and voltage withstand tests to guarantee electrical safety and stable performance.
Quality Management & Production Optimization: Intelligent data recording and analysis enables traceability and process improvement, ensuring consistent product quality.

Advantages of Connector Wiring Harness Testing System

One-Stop Multi-Item Testing: Performs resistance, voltage withstand, insulation, leakage current, NTC measurement, and airtightness testing in a single system.
High-Precision Measurement: Four-wire testing ensures measurement accuracy up to ±1μΩ, providing highly reliable data.
Flexible Expansion: Supports multi-point testing and custom import/export of test points to meet various wiring harness specifications.
Intelligent Management: Self-learning feature quickly generates test tables; supports scanning tests, label printing, and MES system integration.
High Safety and Stability: Accurate high-voltage testing and leakage current control reduce the risk of misjudgment.

Connector Wiring Harness Testing System

Instrument Advantages

DC5000V AC4000V (optional: DC6000V AC5000V)
One-stop test of multiple test items
Test items: (on-resistance, DC withstand voltage, AC withstand voltage, insulation solenoid valve, NTC, switch, airtightness)
Precision four-wire test, resistance accuracy 10μΩ
Insulation standard 10G0, optional 400GD
The number of points (32PIN/board) can be expanded more
Self-learning to quickly generate test tables
Points can be customized and imported and exported
Support scanning test, customized printing labels
Customizable plug-in MES docking
Test files are automatically saved (support multiple formats)
CSV XLSXPDF and WORD Format
User authority management, three-level management settings
System settings are simple, easy to understand and easy to operate

Specification

High Voltage test	SAIMR8000
Test Mode	Four- wire
Number of Points	32/64/128/256…2048 points (support expand if need)
Test Project	Test Range	Test Accuracy
OS Test (Max 40V/DC) (0.1mA-2A）	0-10 kΩ	±1%
OS Test (Max 40V/DC) (0.1mA-2A）	10k~10MΩ	±2%
Insulation Resistance Test	500KΩ-10GΩ(10V-1000V) Optional 10V-3000V Optional 400GΩ (±20%)	500kΩ~100MΩ: ±2%
		100MΩ~ 4GΩ: ±5%
		4GΩ~ 10GΩ: ±10%
DC Resistance Test	Full scale	<100mΩ: ±1%(1μΩ)
DC Resistance Test	Full scale	100mΩ-1kΩ: ±1%
Four-wire NTC Test (10k, 100k)	Temperature Judgment (accuracy 0.1°C)	Users can self-defined RT table for resistance and temperature judgment
	Resistance Judgment (accuracy 10k: 1% 100k: 5%)	The resistance value can be judged according to the real -time temperature of the environment
	Comparison Judgment (accuracy 0.1°C)	Maximum resistance difference between tested and standard parts (Range)
AC Hi-pot Test	10V-4000V (Optional 5kV,10kV)	Step value: 10V
DC Hi-pot Test	10V-6000V (Optional 6KV,10KV)	Step value: 10V
AC Leakage Current Test	0.01mA-12mA	Step value: 0.01mA
DC Leakage Current Test	0.1mA-6mA	Step value: 0.1mA
Diodes / Zener Diodes	0-40V	0.1 mA / 1 mA (test signal)
Dimensions (in mm)	Desktop 1500800900 (Support tailor-made)	Cabinet type 1200570630 (Support tailor-made)
Maximum Weight (in kg）	50	60
Standard Configuration	User’s manual in U disk, power cord, network cable, port adapter board, test line, patrol pen.
Optional Configuration	Insulation standard resistance, conduction standard resistance, industrial computer, desktop computer, monitor, mouse, keyboard, speaker.

Maintenance Tips

User-friendly interface simplifies operation and training
Automatic saving of test files for easy traceability and data analysis
Optional configurations for industrial or desktop computers to suit different environments
Regular inspection of high-voltage modules, test lines, and interface boards ensures system stability